Thing's to do!!! 03/10/2002 * Install wiring for brake lights - run wires FRONT Master Cylinder - DONE!! * Install and check wiring for voltmeter and fule pressure control box - DONE!! * Determine fitting needed to connect brake pressure switch to MC - DONE!! - Current fitting is MC - AN-3, and has a 90o line connected to it * Remove RR shock to determine stroke, compressed and extended length - DONE!! COMPRESSED = 14.5" EXTENDED = 23.5" STROKE = 9" ---> Carrera * Test fit new front brake ducts, package up other set to be sent back. - DONE!! - Test fitting...did not fit...took pictures and to call BSR. * Determine needed material for installing front bumper ducts... - DONE!! - We need 1/8" screen, aluminum, and pop rivets. * Examine fitting on oil filter housing for oil pressure switch. - DONE!! - Fitting is 1/8"P...must verify the position in the housing... * Determine bolt length and types for bell housing, trans, engine stand, and engine mounts - All done except for "engine mounts"... * Look for plate or stamped serial number on rollcage passenger side...then call Hopkins!! - Looked all over that side of the cage...nothing * Measure shifter location for style and length of stick. - DONE!! 03/11/2002 - 03/14/2002 * Place an order with TEX RACING for the following: 910-428-9522 - DONE!! (1) Pilot Bushing for SB Ford and Jerico (1) Shifter handle and shift knob * Place an order with Maryland Performance: - DONE!! (1) 0.007" Offset dowel pins for Bell Housing (1) 0.014" Offset dowel pins for Bell Housing (1) 12" Stainless Line AN-3 to AN-3 w/AN-3 x 1/8"P 03/18/2002 - 03/22/2002 Hmmm...not too much!! 03/23/2002 * Pickup 26' Enclosed Haulmark Trailer @ Hillwood Sales, Gainesville, VA DONE!! * Pickup engine block, crank, pistons and rods, and heads at Burtonsville Machine DONE!! * Test fit the Busch Car in the new trailer...figure out how to do the following: * How to tie the car down and where. DONE!! * Where to put the toolbox and how to tie it down DONE!! * How to get the car in and out of the trailer DONE!! * Figure out where the tire racks will go DONE!! * Again check all engine parts and make a list of anything missing!! DONE!! * Inventory all parts that come in from Blue Oval Engineering in CO. DONE!! * Inventory all cleaned engine parts...make a list of anything else needed. DONE!! 03/25/2002 - 03/28/2002 * Send back (1) pair of spindle ducts to BSR DONE!! * Pick up: DONE!! (4) Engine mount bolts - 7/16" x 1-1/4" (2) Starter bolts - 3/8" x 1-1/4" (4) Engine dolly bolts - 7/16" x 2" (2) Ford Blue Engine Paint (1) Black Engine Paint * Place an order with AFCO racing for the following: 1-812-897-0900 DONE!! (1) 84038 Fender Fill $ 51.95 (1) 84033 2.25" Clear Hose 2' $ 30.30 (1) 84010 Internal Adj. Regulator -8AN $ 89.00 (1) 85190 15# Oil Pressure (RED) Kit $ 20.00 (1) AQ3600AC Assortment of 20 Dust Caps $ 5.97 (1) AQ3600AP Assortment of 20 Dust Plugs $ 6.66 (1) AQ3661 Vice Jaw Inserts $ 19.33 (4) AQ2010 AN Pipe Adapter (AN-12x1/2"P) $ 36.60 (1) AQ1200 AN-12 Hose 6' $ 54.90 (4) AQ4035 AN-12 90o Fitting $114.76 (1) AQ4045 AN-12 120o Fitting $ 31.99 (1) AQ1015 AN-12 Straight Fitting $ 15.80 (5) AQ1014 AN-8 Straight Fitting $ 43.95 (1) AQ4043 AN-8 120o Fitting $ 24.50 (1) AQ0800 AN-8 Hose 3' $ 21.60 (2) AQ2007 AN Pipe Adaper (AN-8x3/8"P) $ 9.00 (1) AQ2916 AN Female Flare Swivel (AN-8) $ 14.80 (1) AQ4036 AN-16 90o Fitting $ 35.75 (1) AQ4026 AN-16 45o Fitting $ 35.75 (1) AQ1600 AN-16 Hose 3' $ 37.11 (2) 70343 RED Racer Tape $ 17.98 ======= $716.73 03/29/2002 - 03/31/2002 * Assemble engine... -- Short Block --DONE!! TORQUE SPECS... -- Still working on the cam. ** MAIN CAP BOLTS: * INNER 90 ft-lb * OUTER 40 ft-lb ** ROD BOLTS: * 70 ft-lb PISTON INSTALLATION: -Dome of piston is down/outside, to mirror the chamber. CAM INSTALLATION: -I would set the cam up to have 1-2deg adv over the cam card. Crower cams sometimes need 4deg advance or so just to get them to match up to the card. So I would advance it enough to match the card plus a degree or two. CAM CARD: CROWER PART #: E-44809 --->New as of 3/23/02 Engine Application: 289 Ford Grind Number: SPECIAL ADVERTISED CAMSHAFT SPECIFICATIONS: HOT INTAKE: DURATION: 286 LIFT: 0.544 CLEARANCE: 0.018 EXHAUST: DURATION: 290 LIFT: 0.555 CLEARANCE: 0.018 The information below is for degreeing cam only. Correct at only 0.050" tappet lift. INTAKE: OPENS: 18.0 BTDC CLOSES: 46.0 ABDC EXHAUST: OPENS: 56.0 BBDC CLOSES: 12.0 ATDC LOBE SEPERATION: 108.0 DURATION @ 0.050" INTAKE: 244 EXHAUST: 248 LOBE LIFT @ 0.050" INTAKE: 0.340 EXHAUST: 0.347 "LOBE CENTERLINE" METHOD ---> 104 degrees CYLINDER HEADS: - Double check installed spring height...compare to original SPECS!! --w/CUP E=1.823 --w/CUP I=1.822 ** Installed height without 0.050" spring cups = 1.850" ** After adding cups...should be 1.800" 04/01/2002 - 04/04/2002 * Order (1) Tire Rack for the trailer from PitPals. - How to secure things to the trailer walls securely?? * Find Autolite Sparkplugs in the TRUCK!! * Pickup set screws for locking in the offset dowel pins. (2) -DONE!! * Register 26' Haulmark Trailer... -DONE!! * Pickup 180* Robert Shaw Thermostat. -DONE!! See if they have 0.875 lifter dummy for degreeing the cam. * (4) - 5/16"x4" Bolts for aligning the intake manifold. -DONE!! * Call ---> Colliflower 410-686-1200 -DONE!! -- H1-63's 1/8"P ??? Only goes in a half of a turn!! -- Called and they can check it out... -- Dad to check it out!! 1811 George Avenue Annapolis, MD 410-990-9200 ---> Ask for Tony 04/06/2002 * Continue with engine assembly... - Finish degreeing cam -DONE!! - Install oil pump shaft, ...double check pickup!! -DONE!! 04/08/2002-04/12/2002 * Pickup (2) 3/8"X2" Staninless bolts w/washers and locks -DONE!! * Pickup stock 180* Thermostat -DONE!! * Measure again for front sway bar!! (35-3/8") -DONE!! * Place an order with Speedway Engineering for the following: 804-798-8245 -DONE!! Sway Bars---> $133 Arms---> $33/each Drop Steel $39/each Aluminium Bushings---> $6/each Rod Ends---> $9/each - Measure diameter of TUBE connecting the two frames - 1-5/8" Frame connecting tube - STD Roll Cage 1.75" Tube ** 1.625" ID and 35-3/8" Long Control Arm Attachment Location ** 12" Aft ** 4.25" Down BASIC CAR SETUP: CASTER: 4* CAMBER: 2.5*R and 3.5*L This is on the SCCS cars that weight 2950 lbs. 04/12/2002-04/13/20022 * Continue with engine assembly... -DONE!! - Install heads and valve train LONG = 95 ft-lbs SHORT = 90 ft-lbs VALVE LASH = 0.020" COLD / 0.018" HOT - Install new intake manifold - Install rear main seal, once engine is off the stand. - Install the pilot bushing * Install flywheel, clutch and align to bell housing - Block Plate to ship 4/2/02!! -DONE!! * Install transmission -DONE!! * Install headers -DONE!! (except the RH side does not fit) * Install 9" Ford 3rd Member and floating axles. -DONE!! (except for the axles) * Using RED Racer Tape, seal all unused holes in firewall -DONE!! * Test fit entire assebly into the car...if OK bolt it in -DONE!! (Not bolted IN!!) * Measure for driveshaft according to TEX RACING specs. -DONE!! (Will call Monday to order driveshaft) 04/15/2002-04/18/2002 * Call TEX Racing an order driveshaft -DONE!! - They are also sending a bleeder extension for the HYD. CLUTCH * Call Heintz Performance, order AN-12 extension, (2) 5000 RPM's, Black Plastic -DONE!! * Call AFCO to check on Back Order, OK to ship, order (2) 45* AN-12, Throttle Rod Kit -DONE!! * Call Canton to verify what starter will work with that oil pan -DONE!! - '90 Late Style starter for SB FORD - Ordered (397-M-11000-A50) Ford Motorsport Mini-Starter from JEGS's $155 -DONE!! 04/19/2002-04/20/2002 * Fabricate new RH strut bar to clear RH header -DONE!! * Fabricate PS pump bracket -DONE!! * Install new (REAR) Master Cylinder -DONE!! * Repair clutch slave cylinder actuating assembly -DONE!! * Install Mini-Starter and test -DONE!! * Grind rollbar behind driver so that seat belts run smoothly...paint!! -DONE!! * Finish setup on the seat and seat back brace. -DONE!! * Test fit entire assebly into the car...if OK bolt it in -DONE!! * Measure for exhaust system...DR. GAS CROSSOVER -DONE!! 04/22/2002-04/26/2002 * Call Dr. Gas and order exhaust system...see drawing -DONE!! - Ordered the Hooters Pro Cup Equal Lenght L&R exit with mufflers - It is coming in pieces to be assembled ($725) * Order pop rivets and stuff from RacerParts Wholesale -DONE!! * Pick up nuts and bolt for PS bracket -DONE!! * Pick up 1-3/4"x24" lower radiator hose -DONE!! 04/27/2002 * Verfy that the 7/8" Master is for the FRONT, and 1" Master is for the REAR -DONE!! - Currently 7/8" is REAR and 1" is FRONT * After talking with Ronnie Hopkins Jr., identify Upper & Lower Control Arms!! -DONE!! LH RH -- -- 2 LOWER ARM 1 + 1/4 - UPPER ARM 7-1/2 1/4 3/4" Inside Frame Rail to upright 1-5/8" Upright 3/8" thick * Work on hooking up oil, lines. -DONE!! * Installed new Frame HP6 Oil Filter -DONE!! * Installed 15# Oil Pressure Warning Switch -DONE!! 04/29/2002-05/2/2002 * Order fitting from Heintz to allow the use of T-fitting for brake switch -DONE!! - Need fitting for 1" Tilton Master (3/8"-24)/Inverted Flare - 1/8" P - Part #: 481603 ?? Ask!! * Order AN-8 90* fitting from AFCO, AQ4033 -DONE!! - Also ordered Caster/Camber Gauge Magnetic w/front spindle adapter * Call Ronnie Hopkins with above information...order front A-ARMS!! - James is to fax a quote, then I will send them a check... - According to Ronnie we need the following: LH RH -- -- #4 LOWER #3 8-1/4x1/2 UPPER 7-3/4x1/4 -3* Static Camber +3* or 4*-6* Static Caster 8* Spindle Inclination - I am checking with Roush Racing on used arms...talked with Steve * He has all the arms...will call back to confirm * Pick up wrench to fit AN-16...with big handle ---> 1-1/2" -DONE!! 05/03/2002-05/04/2002 * Work on installing Dr. Gas Exhaust system (X is built waiting on mufflers) * Work on hooking up fuel, water lines. -DONE!! * Install fuel cell filler neck. Make sure we have enough 2-1/4" hose. -DONE!! * Run wiring for Accusump and Oil Pressure Light -DONE!! - Install electric control valve with "IN" port connected to ACCUSUMP and "OUT" port connected to hose leading to the engine * Continue work on gaugue panel and install -DONE!! 05/06/2002-05/09/2002 * Pickup 4' AN-4 line for oil pressure gauge line -DONE!! * Verify and order upper and lower control arms from Roush Racing -DONE!! - Waiting for Steve to call me back, OK...$229 for all (4) arms - Also picked up (4) Sticker Goodyears, 87.3" ---> -0.1" from 5704's * Call BSR to get slugs for upper control arms. -DONE!! - Ordered (4)-0's, (2)-1/8's, (2)-1/4's, and driver side mirror 05/12/2002 * Continue working on Dr. Gas X-Pipe installation. -DONE!! - Bring clear packing tape to make shipping boxes 05/13/2002-05/17/2002 * Package and send exhaust components to JET-HOT -DONE!! - Jet Hot Coatings 5602 Orchard Rd Pascagoula MS 39581 - $279 - HEADERS - $70 - EACH MUFFLER - $15 - PER FOOT OF PIPE - 10' (tips & X) - $27 - SHIPPING - UPS Tracking #'s: **Shipped out 5/13/02** 1Z292X120315989904 (HEADERS) 1Z292X120315989897 (MUFFLERS) 1Z292X120315989888 (X-PIPE) **Arrived 5/16/02** **Should have a 7 day turn around** **May have them back by May 31** * From TEX RACING...driveshaft and bleeder extension to ship 5/16/02 * Pickup stainless bolts for exhaust system -DONE!!(need 1/4" washers) - (8) 1/4"x1" with flats and locks - (4) 3/8"x1" with flats and locks 05/18/2002 * Move trailer to Mom & Dad's and install license plate -DONE!! * Make new oil pressure gauge line -DONE!! 05/25/2002-05/27/2002 * Move battery from left to right side, make new grounding lug. -DONE!! * Make and move stater wires -DONE!! * Install coil bar, make ALT wire and hookup -DONE!! * Measure for belts, ALT & PS, acquire and install -DONE!! * Tighten and check the following: -DONE!! - Oil Pressure Warning switch - Dual Ignition Box and Coil Switches - Install...water temp and oil senders - Install new fuel filter * Look into fitting front spindle ducts. -DONE!! * Install clutch bleeder line, and driveshaft...TEST operation of clutch!! -DONE!! * Install UPPER & LOWER control arms with new SPRINGS -DONE!! * Set frame heights and make initial front end settings -DONE!! 05/28/2002 - 05/31/2002 * Call BSR for the following: 704-795-0901 -DONE!! - (2) 1/4" SLUGS - (2) 1/16" SLUGS - (4) 3/8" SLUGS - Wheel spacer plates (2) 1/16" & (2) 1/8" - Tire marking pen * Hardware store... -DONE!! - (2) 1/4"x1-1/4" Bolts NF - (2) 1/4"x1/2" Bolts NF - (10) 1/4" Washers - (5) NF Elastic Stop Nuts - (1) NC Elastic Stop Nuts - (8) 1/2"x2-1/4" Bolts **Still need (3) - (8) 1/2" Elastic Stop Nuts * Speed shop... -DONE!! - (2) Carburetor Gaskets - 4 Holes, Holley 4BBL * Get hold of Joe Fox...HSCRA...order shocks from Bilstein. -DONE!! - Just call Pat McCullahy @ BILSTEIN, 1-877-666-7662 * How to attach things to the Haulmark trailer walls?? -DONE!! 06/01/2002 * Finish alignment on front end. -75% DONE!! * Install and setup front swaybar -80% DONE!! 06/09/2002 * Received exhaust components back from JET-HOT...install -DONE!! * Fill trans, rearend, and engine with oil!! -DONE!! * Fill fuel cell with 100LL AVGAS!! -DONE!! * Hookup ignition boxes and distributor -DONE!! * Start engine for the first time... -DONE!! - Hook HOBBS Meter back up!! - Precharge accusump with 3 qts of oil - Initial Breakin @ 3000 RPM for 30 minutes - Adjust valves to HOT setting of 0.018" 06/14/2002 - 06/16/2002 * Raise engine to get proper ground clearance - ~1/2" * Finish alignment on front end. * Finish installation of front swaybar * Measure for airbox...angle intake makes with cowl, distance to the hood. * Install seat and seat belts. * Fabricate and attach bumper ducts. Install new plastic skirt strip. * Install front tow lugs * Install coolant recovery tank * Install MATCO Toolbox into trailer and secure * Change oil/filter in F-350 and rotate tires * Address any issues... * Final preperations for F.A.T.T on 6/21/2002 @ Summit Point, WV 06/21/2002 * First SHAKEDOWN RUN!! Summit Point, WV 07/04/2002 * Install rebuilt 750CFM Holley carb with new primary fuel bowl * Install new surge tank pickup in ATL fuel cell * Fill the tank and start the engine to adjust the carburetor * Reset the ride height up 3/4" with 1/2" diff on the drivers side * Recheck bump, camber, caster, and toe. * Organize the trailer ------------------------------------------------------------------------------- GETTING READY FOR 2003.... 12/16/2002-12/20/2002 * Remove engine/trans...prepare to be taken to L&B Machine in Wilkes Barre, PA. * Remove rear and rear housing, install new housing and 3.89 gears. * Determine caliper piston sizes and master sized, balance braking system. * Inspect all rotors...determine sizes...possibly replace fronts. >>>> Acquire HONDA EU3500 Generator and slides, install in trailer >>>> Acquire tire rack for trailer, install in trailer >>>> Acquire air compressor for trailer, install in trailer >>>> Get the car scaled and setup.